Friday, June 19, 2015

Deadly Berkeley Balcony Collapse - Poor Design, Poor Workmanship in Installation

The six people that died and seven who were seriously injured in the balcony collapse on an apartment building on Kittridge St in Berkeley CA never should have died or been injured. That's my opinion, based on the information and documents I've received and photograph's I've reviewed.

Eventually a jury or a mediator will award the dead and injured money to compensate them. Who will pay and how much they will pay will be the only question.

Broken off joists from dryrot due to water intrusion.  Decks must be pre-sloped, then waterproofed.
Broken off joists from dryrot due to water intrusion.
Decks must be pre-sloped, then waterproofed. 


From what my review and discussions with other experts have come up with, the wood cantilevered deck was framed out flat, despite the plans calling for a 2% slope on it. After being built, it was waterproofed using Grace 3000 bithuthene membrane, a peel and stick waterproofing sheet good.
Grace 3000 waterproofing system on horizontal surfaces  requires the use of a sub-surface drainage membrane under the concrete  overburden to allow water to escape unimpeded.
Grace 3000 waterproofing system on horizontal surfaces
requires the use of a sub-surface drainage membrane under the concrete
overburden to allow water to escape unimpeded. 

Waterproofing detail for deck shows Grace 3000 bituthene membrane  but the drawing FAILS to include Grace Hydroduct 660 Drainage Membrane. We presume water WILL get under concrete overburden and will need a way  to drain sub-surface water out
Waterproofing detail for deck shows Grace 3000 bituthene membrane
but the drawing FAILS to include Grace Hydroduct 660 Drainage Membrane.
We presume water WILL get under concrete overburden and will need a way
 to drain sub-surface water out




After being waterproofed, it appears that sloping materials in the form of concrete backer board type materials were placed on top, then screwed down through the waterproofing membrane. Grace advertises that their membrane is "self healing" but also advises that any penetrations be patched. Near impossible to do in this type of situation. But someone probably thought hey it's self sealing so no problem screwing through it.

Apparently no further waterproofing over the sloped materials was done.

Then a concrete deck was poured over this assembly. Water will leak through concrete. It's permeable unless it's waterproofed. Stucco was applied as the finish under the balcony. One design flaw with the stucco was that no vents were installed on the underside of the deck.

Building cavities need to be vented to allow moisture inside to evaporate out.
Clearly there are no vent strips on the underside of the stucco covered deck. 



My theory is that water got through the concrete and in at the door area. The fasteners used to screw the concrete board down allowed water to penetrate to the waterproofing membrane. As screws rusted, they provided a channel for water to penetrate into the deck substrate and framing. Now with the wood wet, dryrot could begin.

This pic clearly shows the joists of the deck in a rotted condition.

Now I want to be clear, the design of the waterproofing appears to have been a problem too. I've reviewed details of the waterproofing assembly and the architect appears to have left out on critical piece of the system assembly-subsurface drainage. 

The Grace 3000, like nearly every Grace waterproofing product, requires a drain board assembly to be placed on top of the waterproofing membrane over a pre-sloped substrate. Without the ability to drain water out, concrete will hold the water against the waterproofing membrane, allowing it to sit, especially on a flat deck. The Grace system, if properly designed and assembled, should have worked for years and years without issue. 

So a flat deck, with waterproofing on it without slope, allows water to sit on it under the concrete overburden. Theoretically this deck as it began to deteriorate. My question then becomes, were the decks at the property ever inspected by the management company or a building evaluation specialist? My reason for asking is I would think that some signs of distress may have been present and noticeable to an expert. I say this because experts inspected the other decks on this property and determined several were dangerous and were red-tagged. Therefore it's reasonable to assume this deck, had it been inspected, could have been found to be dangerous before this tragedy happened. 

The lawyers will figure it out, the insurance company will pay out and we as a industry in building and protecting occupants, must become better at our trades, in both design and assembly. Someone has to own their work and take pride in it and do it right. 

We can't afford cheap construction.  


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